CNC energy saving
CNC energy saving
  • CNC energy saving
  • CNC energy saving

PGC CNC Machine Tool Energy saving unit

PGC machine tool energy-saving brake is a product specially customized for energy-saving feedback of machine tools. Its main function is to generate electricity through mechanical energy braking of machine tools, save energy, cool down, and achieve a comprehensive energy-saving rate of up to 30%~60%. The energy-saving product of machine tool mechanical energy braking and power generation developed and produced using Canadian IPC technology, with advanced algorithms achieving complete sine wave energy feedback. It can effectively eliminate the pumping voltage of the frequency converter during the speed regulation process of the machine tool (frequent use of the machine tool can effectively eliminate the pump voltage of the frequency converter, with a comprehensive energy saving rate of up to 30%~60%, compatible with all brands of frequency converters, and a comprehensive mechanical energy conversion efficiency of up to 97%. Moreover, it is easy to operate and can be directly connected to the power grid without causing interference to the power grid and surrounding electrical equipment; it does not change the original control mode of the frequency converter, and is redundant with the original system of the frequency converter, ensuring the safety and stability of the frequency converter. Abstract: Machine tool mechanical energy braking generates electricity, saves energy, and cools down, which is suitable for various motor speed.

Description

1. Maximum mechanical energy braking power: 12KW;

2. The efficiency of converting mechanical energy into electrical energy can reach up to 70%~95%;

3. The comprehensive energy-saving rate is as high as 30%~60%;

4. Output power quality: Pure sine wave three-phase voltage and current, THD<5% @ 100% load, ensuring clean power output;

5. Response time: 10ms (0.01 seconds);

6. Adaptive motor system: spindle motor system, servo motor system;

7. Maximum downtime: 0.3 seconds;

8. Normal downtime: 1-4 seconds; a

9. Suitable for power grid: 340V-460V, 50/60HZ, three-phase;

10. Using phase sequence automatic discrimination technology, the phase sequence of the three-phase power grid can be connected freely without the need for manual differentiation of phase sequence;

11. It can automatically disconnect from faults, ensuring the normal operation of the frequency converter without changing the original control mode of the frequency converter;

12. Adopting multiple innovative technologies, compatible with all brands of frequency converters;

13. Adopting an integrated structural design, with built-in reactors and filters, plug and play, users do not need to purchase separately;

14. Safety and electromagnetic compatibility standards: EN6001, EN50178-1997, EN12015-2004, EN12016-2004, EN61000;


Installation case:

Seven 7.5KW CNC machine tools for processing LED lampshades in a hardware processing factory in Zhongshan City have been equipped with PGC machine tool specific energy feedback devices, saving the factory 40880 degrees of electricity.

The test results of a single unit running for 168 hours are as follows:

1) Node table degree display: 112 degrees

2) Electricity consumption meter reading: 340 degrees

3) Total power consumption=Node meter degree+Power consumption meter degree=452 degrees

4) Power saving rate=112/452=24.78%

2. Annual comprehensive energy-saving calculation: a single machine tool can save 16 kWh of electricity per day, and 7 machine tools can save 40880 kWh of electricity per year